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If you have any questions about our products or services, please do not hesitate to contact us. We have friendly, knowledgeable representatives available to assist you.

 

 

Cable Rail Standard

Just follow these simple steps:
step 1 <click to see the larger version> Mark drill hole locations. For safety, space cables no more than 3 inches apart and have a post or vertical spacer at least every 3 feet.
step 2 <click to see the larger version>

Drill holes in one end post for Threaded Terminal fittings, holes in the other end post for the Quick-Connect® SS fittings and holes in all other intermediate posts. As an option to drilling a large hole all the way through the post for the Quick-Connect® SS fitting, we recommend counterboring the fitting, see the counterbore diagram* for details.

Assembly
Size
Threaded
Term. Post
Intermediate
Post
Quick-Connect® SS Post*
1/8" 5/16" 1/4" 1/4" hole on cable side/3/8" hole on fitting side
3/16" 3/8" 1/4" 1/4" hole on cable side 9/16" hole on fitting side
1/4" 7/16" 5/16" 5/16" hole on cable side/9/16" hole on fitting side
step 3 <click to see the larger version> (WOOD FRAMES ONLY)
Insert Protector Sleeves into post holes wherever the cable enters at an angle and has a tendency to cut into the wood (e.g. stair transition posts or outside faces of double corner posts). Tap in until flush. See Protector Sleeve details.
step 4 <click to see the larger version> Pass the Threaded Terminals through the end post and attach a Flat Washer and Snug-Grip® washer nut. Spin the Snug-Grip® washer nut until about 1/4" of thread is exposed on the end (note: when spinning the nut you will encounter significant resistance as the special Snug-Grip® threads engage; hold the terminal with Vise-Grip pliers if necessary). For angled terminations such as stair posts, see details for wood frames or steel frames.

Using a Cable Lacing Needle (optional) lace the cable through the intermediate posts and through the opposite end post. Slip a Flat Washer and Quick-Connect® SS fitting on to each loose cable end and continue sliding until the fittings rest against the post face.
Do not attempt to pass the lacing needle through the Quick-Connect® SS fitting.

step 6 <click to see the larger version> Hold the Quick-Connect® SS fitting with one hand and pull the cable tight with the other. The Quick-Connect® SS automatically locks when you release the cable.
step 7 <click to see the larger version> Using a 7/16" wrench, tighten the Snug-Grip® washer nuts on the Threaded Terminals until you cannot flex the cables more than 4 inches apart. Hold the shaft of the Threaded Terminal with Vise-Grip pliers while tightening. See recommended cable tensioning sequence below. Important note: if using electric or pneumatic tools to tighten the washer nuts, you must spin the nuts very slowly--no faster than you can spin with hand tools--otherwise the washer nuts will quickly heat-up causing the threads to possibly gall and seize.
step 8 <click to see the larger version> After all the cables are fully tightened, trim-off the excess threads on the Threaded Terminal fittings as close to the Snug-Grip® washer nut as possible. Use a hand hack saw, reciprocating saw or electric grinder with a cut-off disk. Touch-up sharp ends with a grinding disk.
step 9 <click to see the larger version> Using cable cutters or an electric grinder with cut-off disk, trim the excess cable from behind the Quick-Connect® SS fittings. Grind flush the exposed cable ends with a grinding disk.
step 10 <click to see the larger version> Snap-on End Caps over the exposed Quick-Connect® SS fittings and Snug-Grip® washer nuts. You're done. Enviro-Magic® Cleaner can be applied for lasting protection of stainless steel cable and parts.
   
U.S. Rigging Supply • 1600 East Mc Fadden Avenue, Santa Ana, CA 92705 • Tel. (714) 545-7444 • Fax (714) 545-3311
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